Tips for DIY Wetsuit Repair

Written by Leisure Pro Staff
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Published on September 1, 2016

Wetsuits are a big investment and an important part of your scuba gear. Taking care of your suit can protect against tears and abrasions, but accidents will happen. Punctures, rips, or burst seams don’t have to keep you out of the water for long. Here are a few tips for DIY wetsuit repair.

First, gather your materials. You can buy these items individually, or purchase a complete repair kit.

You’ll need:

  • Rubbing alcohol
  • Small brush to apply sealant
  • Adhesive (like Aquaseal or Neo Rez)
  • A weight to hold your repair as it sets up

Before you begin your DIY wetsuit repair, make sure your suit is clean and completely dry. Turn the wetsuit inside out. Carefully clean the area around the tear, ensuring there is no sand or debris clinging to the neoprene. Wipe it clean with the rubbing alcohol, allowing it to evaporate. Folding the wetsuit at the tear is a good way to expose both edges, which you will need to do for the next step.

Brush adhesive on both sides of the tear, but don’t connect them yet. Let the glue dry until tacky, which should take only a couple of minutes. Apply a second coat, and let it dry again for about 10 minutes. Now, it’s time to press the two edges of the tear together. Flatten out your wetsuit, and press firmly, keeping as straight a line as you can. Press the seam for 2 to 3 minutes to allow the glue to take hold, then lay the weight on top of it to keep it in place. Allow it to cure overnight for the best results.

For larger tears, or if you’re just not feeling confident about a DIY wetsuit repair, your local scuba shop can recommend a professional who can fix up your suit and get you back in the water.

To avoid damage, be careful when donning and doffing your suit, watching out for fingernails or jewelry that might snag. Always pull gently — don’t yank on your suit. If you must stand on a rocky area to get into or out of your suit, put a towel on the ground so you’re not dragging your suit over rough edges.

Rinse your suit thoroughly after each dive and let it dry completely, preferably in the shade (never in the sun!), to avoid UV damage that could degrade the neoprene.

Leisure Pro Staff

Leisure Pro Staff

Marketing Director for LeisurePro